VERTEX VCC Mobile Cone Crushing: Precision Mid-Fine Crushing on the Move | |
The VCC Series redefines mobile cone crushing with German-engineered precision, blending high-performance mid-fine crushing with rugged mobility for hard rock mining, quarrying, and infrastructure projects. Unlike jaw crushers, the VCC leverages a hydraulically adjusted cone chamber (symons-style) to deliver cubical-shaped aggregates—ideal for asphalt, concrete, and high-value ore beneficiation. Core Technology: Crushing at Its Finest At the heart of the VCC lies the VHP-3000 Hydraulic Cone Crusher (patented): Hydroset™ Adjustment: Hydraulic cylinders automatically optimize the 8-65mm discharge gap, responding to feed variations in real time (via pressure sensors), ensuring consistent product gradation. Direct-Drive System: 224kW (300HP) electric motor or Tier 4 Final diesel powers the mantle at 300-500 RPM, generating 2,800kN of crushing force—suitable for granite (250MPa), basalt, and iron ore. Laminated Crushing: Spiral-shaped mantle/concave design reduces needle-like particles by 40%, improving aggregate quality for premium concrete mixes. Mobility Redesigned for Any Job 1. Track-Mounted (VCC-T Series) All-Terrain Crawlers: 450mm-wide steel tracks with 40° 爬坡能力，navigating wet clay pits in India or rocky slopes in Chile. Self-propelled speed: 2.5km/h (field) / 10km/h (road mode with retractable tracks). Compact Footprint: 15.2m length x 3.2m width (transport), expanding to 18m operational length with telescopic conveyor—fits tight urban job sites (e.g., NYC tunnel projects). 2. Wheel-Mounted (VCC-W Series) Road-Legal Chassis: Hydraulic folding conveyors and 2.55m width for highway transit (DOT-compliant), ideal for frequent moves between quarries and asphalt plants. 3. Plug-&-Play Integration On-Site Setup in 45 Minutes: Pre-wired diesel-electric hybrid system (grid/diesel switchable), no crane required. Feed directly from excavators or stockpiles via 2m³ vibrating feeder (with pre-screen to remove fines). Smart Systems for Unmatched Efficiency VRTX-iQ Control: Touchscreen interface monitors mantle wear (via vibration sensors), predicts maintenance needs, and logs production data (e.g., 800t/day in Arizona aggregates). Remote access via 4G allows engineers in Dortmund to troubleshoot in real time. Dust & Noise Control: Optional enclosed crushing chamber + wet misting system (95% dust suppression), meeting EU Stage V noise limits (82dB at 10m)—critical for urban recycling sites. Performance in Action Case 1: South African Gold Mine A VCC-T3000 processed 1,200t/day of 150mm gold ore, reducing -75mm material to 12-30mm for ball mills. The mobile unit eliminated 15km haulage to fixed crushers, saving $280,000/year in diesel costs. Case 2: Texas Limestone Quarry A VCC-W2000 with 2-deck screen produced 190t/h of #57 (19mm) and #89 (9.5mm) aggregates for road base. The wheeled design moved weekly between 3 pits, cutting setup time by 70% vs. stationary plants. Durability Built for 10,000+ Hours Wear Components: High-chromium cast iron mantle/concave (1,500h lifespan for granite), replaceable in 6 hours via quick-release hydraulics. Grease System: Auto-lubrication with 10-point injectors, extending bearing life to 10,000h (vs. industry 8,000h). Weather Protection: IP67-rated electricals and corrosion-resistant paint (ISO 12944 C5-M), enduring 40°C desert heat or -20°C Canadian winters. Specs That Define Leadership (VCC-T3000) Max Feed Size: 150mm (hard rock) / 200mm (soft) Throughput: 150-350t/h Diesel Engine: Cummins QSB6.7 (224kW), 550L fuel tank (12h runtime) Screen Option: 2.4m x 6m triple-deck (optional for 3-way classification) The VCC Series isn’t just a crusher—it’s a mobile beneficiation plant, delivering premium aggregates wherever the ore lies. For operations demanding precision, mobility, and German reliability, the VCC sets the global standard in mobile cone crushing. | |
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| Target State: Texas Target City : Downtown Last Update : Mar 13, 2025 4:55 AM Number of Views: 15 | Item Owner : James William Contact Email: Contact Phone: (None) |
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